Surging manufacturing construction: Industrial policy and U.S. semiconductors

Surging manufacturing construction: Industrial policy and U.S. semiconductors

September 7, 2023 | RSM US LLP

For the past half century, the political economy of the United States has rested upon a foundation of free markets and trade, and a federal government that refrains from picking winners and losers when it comes to domestic investment.

The exceptions to that rule have revolved around national security and infant industries considered critical to national well-being.

But that approach is changing. A confluence of events triggered by supply chain disruptions, rising global security tensions and a changing domestic political landscape has resulted in a remarkable boom in manufacturing construction.

Call it the return of industrial policy, or government-subsidized reallocation of scarce resources toward the construction of key industries to support national economic and security goals.

Industrial policy is fraught with risk. Picking winners and losers amid a rapidly changing technological landscape could result in flushing billions of tax dollars down the drain.

In addition, crony capitalism and a political sector that has no incentive to admit it made investment mistakes often result in an unwise and expensive sustainment of what the market would have otherwise corrected through price discovery.

Despite these risks, industrial policy has arrived, and it is most evident in manufacturing construction.

State of play

Manufacturing construction increased by a whopping 74% annual rate during the first six months of the year. While much of that growth can be attributed to the effort to rebuild U.S. computer chip manufacturing, other sectors, including transportation, chemicals, and food and beverage, are holding their own.

In fact, according to estimates by Apricitas Economics, nearly 60% of that construction spending resulted from the building of computer and electronics manufacturing facilities in the American Southwest. Importantly, though, investment in technology by the private sector and the government has not crowded out investment in other sectors. Rather, it appears that ongoing technology spending has primed the pump for investment in the rest of the economy.

This was the intention of the CHIPS and Science Act of 2022. Its purpose was to incentivize investment in facilities and equipment in the United States for the fabrication, assembly, testing or packaging of semiconductors, and to facilitate scientific endeavors ranging from STEM education to Mars exploration.

Private manufacturers were already investing in their future through technology spending during the recovery from the pandemic. But the CHIPS Act is first and foremost an investment in national security.

Its sponsorship of domestic innovation and the production of semiconductors is necessary for the advancement of artificial intelligence capabilities of the military and the health of the overall economy.

The incentivizing appears to be working, and not just in the Southwest.

Taiwan Semiconductor Manufacturing Co. said it would now spend $40 billion for a second site in Arizona.

Micron announced spending up to $100 billion over the next two decades to build a new computer chip factory in upstate New York, with the backing of federal and state funding.

Qualcomm and GlobalFoundries announced a partnership that includes $4.2 billion to manufacture chips in an expansion of GlobalFoundries’ upstate New York facility. In addition, Qualcomm plans to increase semiconductor production in the U.S. by up to 50% over the next five years.

How did we get to this moment?

While most of the world’s largest semiconductor companies are still American, the vast majority of semiconductor fabrication and equipment manufacturing occurs abroad, and chip supply chains are the most complex supply chains to ever exist. 

America invented the semiconductor, but today produces only 10% of the world’s supply and none of the most advanced chips. Instead, we rely on East Asia for 75% of the production of semiconductor chips essential to our national defense and other critical sectors.

As we do with many things, we take for granted the economy’s dependence on semiconductor-based platforms for its daily operations. We need chips to run everything from toasters to phones to cars. So, we are not talking about importing clever toys, much less cheap T-shirts from the factory floors in Asia.

Rather, all major U.S. defense systems and platforms rely on semiconductors. According to the Center for Strategic and International Studies, this implies that “ensuring U.S. leadership in semiconductor technology and securing the integrity of the value chains that design, manufacture, package, and distribute these chips are perhaps the preeminent economic and national security concerns of the modern era.”

The CSIS added that American vulnerability is particularly acute with respect to the most advanced chips. These chips are essential to the creation and application of artificial intelligence, which is expected to revolutionize warfare. We rely on facilities in Taiwan for production of the most advanced AI-enabling semiconductors, with the U.S. at least one or two generations behind in production.

We cannot overstate the precariousness of the American position with respect to either the economy or national security.

The CSIS was not alone in sounding the alarm. A report from the National Security Commission on Artificial Intelligence in 2021 recommended federal investment and incentives needed to revitalize domestic microchip fabrication—perhaps $35 billion.

The NSCAI found that because the vast majority of cutting-edge chips are produced at a single plant in Taiwan, separated by only 110 miles of water from China, we must reevaluate the meaning of supply chain resilience and security. A case in point was the recent chip shortage for auto manufacturing.

The NSCAI report continued that the United States had relinquished manufacturing leadership in high-tech industries that employ highly skilled workers to high-wage nations like Germany and Japan.

At the same time, China and other lower-wage nations have been moving up the value chain, from assembly to more sophisticated production.

The report suggested that although supply chain disruptions resulting from the pandemic could prompt the return of some manufacturing to the United States, the broader trend of offshoring the manufacturing of next-generation technologies would continue unless the American government took appropriate action.

The report concluded that the United States needed to develop manufacturing capabilities in industries that are essential for the economy and national defense.

As was the case during the pandemic, it would simply take too long to replace that production in the event of a crisis or a protracted conflict.

How can middle market businesses make the most of a new era in manufacturing?

The dynamics of private investment

For the last half century, Wall Street observers and policymakers have argued that public investment crowds out private investment. This idea, which emerged from the so-called monetarist theory, implies that resources are limited, and there is limited space for government involvement in a free-market economy.

The crowding-out theory assumes an economy limited by the amount of land, labor or capital. Large-scale government-funded efforts to achieve national economic goals, under this theory, would misallocate critical resources away from their most productive use, and crowd out more efficient private-driven investment.

The crowding-out argument would find that every government investment in computer chip production precludes investment by the private sector that would by definition be more efficient and profitable.

But if computer chips are in such high demand in the United States, why are 90% of chips still manufactured elsewhere? Wouldn’t the price of a computer chip in short supply go so high as to invite competition among domestic producers?

The moment of crowding in investment and industrial policy has arrived.

It is clear that Taiwan, South Korea and Japan have developed a comparative advantage, now surpassing the U.S. in chip foundry production.

If it weren’t for the pandemic and the shutdown of the supply chain, and now, China’s threatening posture toward Taiwan, U.S. corporations would most likely continue to outsource computer chips to cheaper, more proficient sources in Taiwan or South Korea.

The reason that the U.S. private sector has not just flipped the switch on computer-chip production is that by all accounts, investment in a semiconductor foundry is astronomical.

It simply does not make sense for a private investor to risk so much for an enterprise that would not be competitive with our trading partners and allies in Asia.

By one estimate, the United States has 12% of global manufacturing capacity, but more than 46% of the total semiconductor sales market. Clearly the American comparative advantage lies elsewhere.

In a perfect world, each nation should trade according to its comparative advantage, exporting goods that are efficiently produced domestically, while importing goods efficiently produced elsewhere. But how do we account for imperfections in trade and national security concerns and economic stability, best characterized as market failures?

The most recent and glaring example was the shortage of computer chips, which curtailed domestic auto production and directly contributed to the U.S. inflation shock.

The consequences ranged from consumers waiting for household appliances and unfinished automobiles sitting in lots to the shortage of legacy chips required for national security.

In some respects, the response of the fiscal and monetary authorities during the pandemic effectively ended the monetarist-driven notion of crowding out private investment.

The response of consumers and businesses to government intervention is self-evident. Income-assistance programs maintained spending and employment during the crisis and did not divert money from savings or investment.

The infrastructure programs for the rebuilding of public works and roads, the tax credits and rebates for energy-efficiency programs, and now the support for technological self-sufficiency have arguably underpinned a wave of construction activity in other sectors.

In real (inflation-adjusted) terms, the construction of computer, electrical and electronic plants this year is double its longer-term average. But that has not precluded construction spending in other sectors.

According to an analysis by the Treasury Department, construction spending for manufacturing in the transportation, chemical and food sectors is above longer-term averages in both nominal and inflation-adjusted terms.

In addition, government-sponsored construction projects that are too expensive for the private sector to undertake—roads, bridges, ports and semiconductor factories—expand supply and will increase productivity. These are classic supply-side projects that will bring down inflation over the medium to long term.

The takeaway

In the end, government investment in the technology and scientific sectors has not crowded out investment in other sectors. Instead, investment in advanced manufacturing and productivity will have an enduring positive impact on the whole economy.

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This article was written by Joe Brusuelas and originally appeared on 2023-09-07.
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